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How to Sew a Perfect Visor and make a Reversible Sun Visor Headband

Follow the step by step tutorials for our Sun Visor Headband on our YouTube Channel - Mad Cap Hats.  This is an original  design created by Tori Capes, Certified Milliner for Mad Cap Hats, all rights reserved. You can use the hats you create from our patterns for your personal or business use.   The link to the step by step video for this lesson is here!
Lesson Two shows you how to make a Sun Visor Headband that is fitted. The Visor Pattern piece is the star of this fabulous piece of Sun protective headwear and the other pieces in this pattern are rectangle shapes of various sizes. 
Lesson One shows you how to make this Sun Visor using Velcro at the back so the fit is much more adjustable.  You can see the video tutorial for that lesson on our YouTube Channel here.
The Sizes for drafting your pieces are outlined on the first pages of the 7 page pattern download.  See the link in the blue type below.
There is a third video coming soon in this series which will introduce a full size brim with velcro closure.  The link to the step by step video for Lesson Three will be posted here once it is available. 

The Pattern is Compatible with Letter and A4 printers.  

This is an experienced Beginner level sewing project that will inspire you to make more and gives instant confidence because the finished result is so lovely!  Make sure that your sewing equipment can handle the layers of fabric.  This pattern was designed to use various weights of summer fabrics, which are stabilized with interfacing. 

Note - Links from this page will open in new windows leaving this main info/index page open for you. The links to the actual pattern files are below the printer instructions below.  This is intentional so that you read these instructions and configure your printer settings correctly so that your pattern pieces will print to be the same size as ours! Link to the Video on YouTube by clicking on the Thumbnail picture.  

How to Download the Pattern - Setting up your Printer

1.  Make sure you have a PDF reader on your device as the files will automatically open in your default PDF program. If you do not have a PDF program you will need to install one.    "Adobe Reader"  is a FREE program and it can be downloaded here .
2.  Print the files on Letter or A4 ... set your printer to print ACTUAL or CUSTOM 100% size in your printer dialogue box like the photo below.  Do NOT have Fit or shrink or fit to page selected.  Only Actual Size or Custom Scale (size) 100% for page size.  Also check page margins in the Page Setup or Advanced tabs for your printer.  Page margins should be set to 0.00 mm
Assembling THE PATTERN PIECES -  Match up the circle halves and tape across the part of the page that has the pattern.   In the video I use a glue stick and poster board to make a hard copy of the pattern that I can trace around rather than pinning and cutting through paper each time I want to make this hat.  I recommend that you do this too if you think you will make multiple hats from this pattern.  

NOTES about the PATTERN -  A seam allowance of 3/8" or 1 cm is built into the black outline of each pattern piece.  Each piece has an shadow outline.  This shadow will allow you to use a larger seam allowance of 1/2" or 1.25 cm.  You can make the pattern pieces deeper or a bit larger in fit but cutting to the shadow edge and maintaining a 3/8" or 1 cm seam allowance.  Tip - Sometimes easing the band and visor pieces together can be accomplished better if you reverse the stacking order that I demonstrate in my how to video when you are sewing those two pieces  together. 

How to adjust the rectangle shaped pattern pieces for different head sizes -  If you need help converting a specific head size please feel free to message me at madcaphats@gmail.com and I will try to help with that calculation.  The FREE pattern package has a page of size recommendations including the measurements of the pieces used in the video.

Thank you so much for watching our videos and hopefully subscribing to our YouTube Channel.  Subscribing is free and we are here to help you make, create and love hats! 

Pattern links should all be active so contact us at madcaphats@gmail.com for assistance if required!  The pattern links are in blue below the video thumbnail.  Return to the video on YouTube by clicking on the thumbnail photo for the video below.

FREE PDF Pattern for the Visor and detailed measurements for cutting the other pattern pieces.

Other Mad Cap Hats Original Digital Sewing Patterns ... Full Collection!

Tools used in the Videos ...

Here are the items I have used in this video and others on the Mad Cap Hats Channel  available on Amazon.  As an Amazon affiliate, we will earn a commission on purchases using these links which will not increase your cost but help us greatly to pay for the digital work needed to share our hat making patterns. Thank you so much!! Links will open in a new window and take you to the Amazon store in your specific area/country. Most of these items are available in North America, the UK, Europe and throughout the world.

Large stainless steel magnetic seam guide on Amazon - https://geni.us/wREA2
Colorful Magnetic Seam Guide Set on Amazon - https://geni.us/AiIBs
Heavy Weight Fusible one side interfacing, 17" wide - https://geni.us/S0WI
Heavy weight fusible one side interfacing, 15.7" wide - https://geni.us/Xr5KvP6
Pellon Heavy weight Sew-In Interfacing - https://geni.us/JsFLy
Extra Firm Sewing in Interfacing on Amazon - https://geni.us/OHJAF
Dense EVA foam - sheets or rolls, various thicknesses - on Amazon - https://geni.us/x1FK
3 mm craft foam, on Amazon, great thickness for uncovered visors - https://amzlink.to/az0Mw2pqf1sy9
Heatn Bond iron on adhesive - light - https://geni.us/pW30DPu

6" x 24" see through ruler for drafting rectangle pieces - https://geni.us/iedcDXi
Worklion Cutting Mat - https://geni.us/OfyX
Self Healing large cutting mat - https://lvnta.com/lv_eIEB1GHE4nflDz8LUh
Another choice for self healing mat, good value - https://lvnta.com/lv_kK0bj1e8DWPqNsnNCg
Fiskars Rotary Cutter with Ruler - https://geni.us/ZfgbI

AST&T Heat Press on Amazon - https://geni.us/KJGsg
Cricut easy press on Amazon - https://geni.us/0VWla
Cricut hat press on Amazon - https://geni.us/OQSkK
ReArt heat pressing mat with teflon protective sheets - https://geni.us/Gnt8
monster wool pressing mat - https://geni.us/vDNwxF
Cricut Easy press mini for pressing seams open - https://geni.us/zyRy
Velcro - 1' wide - assorted color package - https://geni.us/h4gS
Velcro - 1' wide - white - https://geni.us/qMu6
Velcro - 1" wide - black - https://amzn.to/4cOIdHC

Henkels super sharp scissors, 8" - https://geni.us/t7paS
Fiskars Easy Action Scissors - https://geni.us/L7Fs
Singer 9" pinking shears/Zig Zag Scissors - https://lvnta.com/lv_CQjAPjfRw3t3QwUN4w
Fiskars Pinking Shears - easy action version - https://amzn.to/41D2SIw
Electric Cutter by Reliable - https://geni.us/AnzDBq1

Industrial Sewing Machine Package - https://geni.us/bAiMjf 
Taylor Seville Comfort Grip Pins - https://geni.us/6sdcUh
Sewing Clips on Amazon - https://geni.us/CNU7
Snap on foot for low shank machines, 1/4" edge guide - https://geni.us/rDcaVb
Presser Foot for industrial machine with edge guide foot - https://geni.us/LHHu6f
presser foot for industrial machine with compensating foot - https://geni.us/j10tU
edge guide foot for home portable sewing machine  - https://geni.us/wTHSw
Sizzix Big Shot Machine for Die Cutting - https://geni.us/l8zvH

You can see a variety of our favorite sewing and lifestyle products on our Amazon Storefronts and our affiliate links are below.
In Canada the list is here - https://www.amazon.ca/shop/madcaphats 
In the USA the list is here - https://www.amazon.com/shop/madcaphats
In the UK the list is here - https://www.amazon.uk/shop/madcaphats

 

You can purchase the Cricut Hat Press and the Hat Pressing form separately directly from the Cricut website - https://cricut.pxf.io/raj2DG
pressing form only - https://cricut.pxf.io/zx124m
Cricut mini press - cricut.pxf.io/R0Gqe9

 

Sell your wonderful hats online and start a home sewing business! Or add to your existing business by adding an online store that is sooooo easy to set up and offers support around the clock. We use and love Shopify!!! Hands down the best and most cost effective way to sell our hats and our hat sewing patterns.  Give them a try!! https://shopify.pxf.io/R5barg

 

Thank you so much for watching our videos and for subscribing to our YouTube Channel.  Subscribing is free and we are here to help you make, create and love hats! Until the next one Mad Cappers!! Cheers, Tori