Note - Links from this page will open in new windows leaving this main info/index page open for you.
The headband body is best suited for fabric that is medium weight stretch fabrics like polar fleece that offer warmth and comfort next to the skin. Follow the links below to download a FREE PDF for the pattern in Average Women's (Size M) and Average Men's (Size L). You are welcome to download both and no personal data will be collected.
Follow the video for step by step instructions. The video is found on YouTube here - https://youtu.be/Q2BOx8gTBhc
NOTES ON MODIFYING THE PATTERN PIECES - You can make the band deeper or a bit larger in fit but cutting to the shadow edge and maintaining a 3/8" or 1 cm seam allowance. The same can be true for the top edge trim - cut to the outside of the shadow area and use a smaller seam allowance if this piece needs to be a bit longer to work with your machine. Sometimes easing the two pieces together can be accomplished better if you reverse the stacking order when you are sewing them together. I mean that rather than sew the edge onto the band with the edge piece under your sewing machine presser foot, try putting the edge underneath, on top of the feed dog plate and see if that works better for you.
How to adjust the pattern for different head sizes - If you know the headband size you want to create is different than the two patterns we have provided, you can use your printer to help draft your custom size pattern. For example, if the head size is smaller, use the Medium pattern and set your printer to print the output at a Custom Size that is less than 100%. So for a head size of 21.5 inches or 54.5 cm, print the medium pattern at a Custom Size of 95.6 percent or 96 percent for slightly larger, 95 percent for slightly smaller. For heads larger than 23.5 inches or 60 cm, use the large pattern as your starting point and again, calculate the percentage difference between 23.5 inches or 60 cm and the head size you are trying to make. Set your printer to print at that larger than 100 percent percentage rate. If you need help converting a specific head size please feel free to message me at madcaphats@gmail.com and I will try to help with that calculation.
Thank you so much for watching our video and hopefully subscribing to our YouTube Channel. Subscribing is free and we are here to help you make, create and love hats! Until the next one Mad Cappers!! Cheers, Tori
This is an original design created by Tori Capes, Certified Milliner for Mad Cap Hats, all rights reserved. You can use the hats you create from our patterns for your personal or business use.

4. Check the guide lines on page 1 for printer calibration. It is critical that the printed output measures exactly 5 inches or 10 cm. IF it does not, check your printer settings in step 2.
Once your pages are assembled, cutting away the extra paper from the black boxes containing the pattern pieces and joining the half circles together at each side, the pattern should look like the photos below. The picture with the blue shadow outline is Size M and the picture with the green shadow outline is the Size L.
Here are the items used in this video available on Amazon. As an Amazon affiliate, we will earn a commission on purchases using these links which will not increase your cost but help us greatly to pay for the digital work needed to share our hat making patterns. Thank you so much!! Links will open in a new window and take you to the Amazon store in your specific area/country. Most of these items are available in North America, the UK, Europe and throughout the world.
Colorful Magnetic Seam Guide Set on Amazon - https://geni.us/AiIBs
Henkels super sharp scissors, 8" - https://geni.us/t7paS
Electric Cutter by Reliable - https://geni.us/AnzDBq1
Industrial Sewing Machine Package - https://geni.us/bAiMjf
Worklion Cutting Mat - https://geni.us/OfyX
Taylor Seville Comfort Grip Pins -
https://geni.us/6sdcUh
Sewing Clips on Amazon - https://geni.us/CNU7
You can purchase steamed velour online from two of my sources in the USA. I use them both.
Sy Fabrics in California. They are offering 10% discount when you email them and mention that you have been recommended from the Mad Cap Hats Channel on YouTube. You can reach them at sales@syfabrics.com and see their collection of fabrics at www.syfabrics.com Search for "steamed velour" to see their current collection.
Morex Fabrics, also in California. Their website is www.morexfabrics.com. They are also located in California. Morex is offering our viewers 15% off. Use this code - STVEL15MCH - at checkout!! Thank you so much to both companies for these discounts. I have also purchased faux fur from both in the past as well. They both offer a wide range of fabrics. NOTE - Discount in both cases applies to steam velour fabrics only. Both companies ship to anywhere in North America.
Other Mad Cap Hats Channel videos mentioned in this tutorial ....
The Beautiful Knotted Velvet Headband - https://youtu.be/C6zqo-OmOrU
The Stylish Fleece Pom Pom Hat - https://youtu.be/958FLAgJ0D4
The Fabulous Fleece Flower Pin - https://youtu.be/9gGJlSmAtaU
The Winter Cloche - https://youtu.be/JOOJO4SyvP0
You can see a variety of our favorite sewing and lifestyle products on our Amazon Storefronts and our affiliate links are below.
In Canada the list is here - https://www.amazon.ca/shop/madcaphats
In the USA the list is here - https://www.amazon.com/shop/madcaphats
In the UK the list is here - https://www.amazon.uk/shop/madcaphats
Visit the ready made hat pages of our website for ideas and inspiration for your hat making. For some of our popular hats we offer free and well as full pattern sets in several sizes. The multi size pattern sets are available for a small fee which helps us cover the cost of digitizing and producing the how to videos. To see our selection of patterns for sale, check out the full collection here - https://madcaphats.com/collections/sewing-patterns
Thinking of starting your own sewing/hat business? Check out Shopify! We have been Shopify customers for years now and they make selling online so easy. So many free site templates to choose from and 24/7 support to get you up and running quickly. Check out Shopify with a free trial - https://shopify.pxf.io/R5barg