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Here are the links for your FREE Pattern Piece, size Medium or the Full Pattern Package. Full pattern includes the template for the edge trim as well as Four sizes and a 21 page full color instruction booklet.  

The Full Pattern is available for a nominal fee which helps us pay the digitizing costs to help distribute patterns in both the free and paid formats. Thank you for your support!

Free Pattern in Size Medium Adult (22.5 inch head circumference or 57.5 cm) - Click Here for the Free Pattern in PDF format.

Full Pattern Package (Nominal FEE)  in Four Head Sizes - Full size Pattern pieces in PDF format.  Click here for the Paid Pattern Package.

Choose the option that matches your printer paper.  In North America the pattern choice is "Letter" for letter size printer paper and in most of the rest of the world the pattern choice is "A4" for A4 size printer paper.

Download and save to a device that has a PDF reader.  You will need a PDF reader to print the files.  Please make sure that your printer is set to print at "Actual Size" or "Custom" and then select 100% for your printed output. There are measuring guide lines on the first page of each pattern size set. Print out that page first before printing the entire pattern to check that the output is perfect.

Pattern pieces are color coded - Size Small, Red is head size 21.5" or 54-55 cm, Size Medium is Blue (head circumference 22.5"/ 57.5 cm), Size Large is Green ( 23.5"/60 cm) and Size Xlarge is grey and is 24.5" or 62 cm.

There are three videos about the Sunblocker on our YouTube Channel.

Video 1 - Goes over the step by step to make the hat as well as how to fuse the fabric layers together for a crisp wrinkle free brim. (You can also use other interfacings for the brim).  See it here - The Sunblocker Sun Hat - Our Best Selling Hat

Video 2 - How to add belt loops to the band or a scarf trim, how to use sew in interfacing for the brim.  See it here - The Sunblocker Part Two

Video 3 - How to add a finishing touch that really delivers using a compensating foot or edge guide foot for a final seam that adds shape and a professional finish to the hat. See it here - How I make Sun Hats everyone Loves - The Finishing Step

Make sure to subscribe to our channel on YouTube and choose to be notified about our future tutorial videos.  Summer Hat School is now in session!!

The Sunblocker Sun Hat is an original design by Mad Cap Hats and Tori Capes, Certified Milliner.  You have our permission to use the pattern to create hats for your small business and to sew for family and friends.